Operations & Reliability
Order book, OTIF drift, equipment readings, downtime clusters, PO slippage, and material cover.
Agents
Named AI programs, each owning a domain of your operation. We configure them, run them, and tune them over time — they watch, flag, draft, and act on schedule or trigger, while your team retains final say on every consequential action.
Overview
A Master Agent synthesises across departments. Department Agents each own one function — operations, quality, procurement, reliability, estimating. Sub-Agents are the specialists within each department. The hierarchy is deny-by-default: a sub-agent in procurement cannot reach operations directly — coordination happens via a shared event bus, asynchronously, with a full audit trail.
Order book, OTIF drift, equipment readings, downtime clusters, PO slippage, and material cover.
Quote margins, job actuals, inventory cover, consumption drift, and threshold metrics.
Delivery performance, defect spikes, lot genealogy, compliance certs, and customer complaints.
How an agent works
Every agent perceives, reasons, acts, stays inside the approval rules, and remembers — the same loop whatever the domain.
01
Perception
Connected to live operational data from day one — every record, threshold, and condition monitored without interruption.
Morning briefings, weekly scorecards, monthly statements. The agent runs on the rhythm your operation already uses.
Fires the moment a record is created, updated, or a watch condition is met — inside the same minute.
An operator triggers a run manually for exception handling, scenario checks, or urgent investigations.
02
Reasoning
When something changes, the agent maps it against operational baselines, prior decisions, and KPI history scoped to its role. An LLM reasons over this structured context — with rationale produced before any action is taken. When the conclusion spans departments, it emits an event on the shared event bus; the affected department agent picks it up on its next tick, asynchronously and fully audited.
03
Action
Every action the agent takes is executed through a granted tool — a connection to a system your operation already runs on. The grant model is deny-by-default: an agent with no granted tools has zero action capability. You expand what it can do by granting tools explicitly.
Read and update your operational data, generate intelligence outputs, trigger monitoring conditions, route escalations.
Run complex calculations, scoring models, or data transforms in an isolated environment. Credentials are injected securely.
Push updates to your ERP, legacy systems, or any internet-accessible endpoint via outbound HTTP.
Run the connection inside your own environment. No data leaves your trust boundary.
Salesforce, Jira, Slack, Gmail, ServiceNow, and 245+ more. Authentication managed. No integration engineering from your team.
Simulate agent behaviour before going live. Full trace, no real actions taken.
04
Governance
Every tool carries a side-effect class. The runtime derives the approval tier from that class automatically — no per-agent configuration needed. Low-risk actions execute and are logged. Consequential actions queue for your team with the agent's reasoning attached, so you know exactly what it is proposing and why before you approve.
05
Memory
Every run is appended to an audit trail — trigger source, reasoning, tool used, approval status, outcome. That history feeds the agent's context on the next run. Baselines sharpen. Exception patterns build. The agent running in month six is informed by everything that came before it.
Every action, every approval, every dismissal. Trigger, reasoning, and outcome recorded in full — traceable forever.
Synthesised memory documents the agent carries into each run: what changed, what was decided, what the current baseline is.
Durable facts, risks, and anomalies identified and retained — available to every future run in the same workspace.
Agents vs Automations
Automations do the deterministic, repeatable work — and Zipdata runs them as first-class objects. Agents take on what automation can't: watching continuously, reasoning in context, carrying a decision through several steps, and staying inside the approval rules. You want both.
Kinds of agents
Named agents on this site are manufacturing beats — operations, reliability, margin. Underneath, every agent is one of five kinds: edges that move data in and artifacts out, monitors that watch day to day, higher-order agents that synthesise, and agents empowered to act under governance.
Gets unstructured signal into the live picture.
Invoices, claims packs, field photos, multi-format exports — extracted, validated, and written as typed records. Expands what OI can see beyond ERP and spreadsheets.
Scheme-claim ingest · KYC packs · shop-floor photo captureTurns reasoned state into finished artifacts.
Briefings, scorecards, CAPA drafts, customer updates, audit packs — authored for a named audience and cadence. The deliverable ships; the team does not recompile it.
Morning OTIF briefing · 8D draft · held customer updateThe junior analyst: tracks, flags, does not editorialize.
Watches metrics and conditions against thresholds. Surfaces deviations with context — who owns it, what crossed, when. Prepares the queue; leaves the judgment call to people.
OTIF drift · blade-wear bands · material cover below X daysThe senior analyst: watches the watchers.
Synthesises across monitoring agents and departments. Names what the cluster means — systemic risk, recurring failure mode, margin leak that is not one job. Briefs leadership, not just the floor.
Cross-line downtime pattern · supplier risk compounding OTIFThe analyst that can do, not only report — under governance.
Writebacks, work orders, supplier notices, ERP updates — executed through granted tools. Low-consequence steps auto-apply; consequential ones queue with reasoning attached for one-tap approval.
Promise-date writeback · CMMS draft · held supplier escalationA single named program often combines kinds — a Reliability Agent monitors readings (03), drafts a briefing (02), and queues a CMMS work order (05). The kinds explain the faculties; the examples below show them on a live beat.
Agents at work
Orders, equipment, and supply — watched continuously so the morning stand-up is a queue of decisions, not a list of surprises. These beats combine monitoring, content generation, and governed action on the live plant. See the five kinds →
We design the agent roles, configure the trigger model, grant the tools, and set the approval tiers for your operation — not a generic demo. Your first briefing arrives before the meeting.